Powerised Roller Conveyor

Powerized (Powered) Roller Conveyor

Introduction

Powerized Roller Conveyors are motor-driven roller systems designed for precise, efficient transportation of goods in automated and heavy-duty applications. Unlike gravity-based variants, these conveyors utilize electric motors—either integrated into each roller or linked via belts/chains— to provide controlled movement, enabling seamless integration into modern logistics and manufacturing workflows.

Specifications

Parameter Details
Roller Diameter 50 mm, 60 mm, 80 mm, 100 mm (customizable)
Roller Material Steel, Zinc-plated, PU-coated; SS options available
Drive Types Belt-driven, Chain-driven, Motorized Drive Rollers (MDR)
Speed Range 5–90 m/min, adjustable via VFD or roller drive cards
Load Capacity 30–500 kg/m depending on model
Conveyor Width 300–1200 mm
Length & Modules Typically 1–15 m modules, expandable
Drive Power 0.5–2.2 kW AC/geared motors; MDR uses 24 V DC brushless
Voltage & Frequency 230 V/415 V, 50/60 Hz
Control System VFD, PLC, sensors, ZPA (zero-pressure accumulation) in advanced models
Operating Conditions -20°C to 60°C; humidity ≤95% non-condensing; IP54/IP65 optional
Safety Features Emergency stops, side guards, overload & jam detection
Certifications ISO, CE, OSHA, UL; RoHS, REACH compliance

Ideal Industries & Applications

Powerized Roller Conveyors are used widely in:

  • Warehousing & Distribution (pallets, cartons, totes)
  • Manufacturing & Assembly (automotive, appliances, electronics)
  • E-commerce Fulfillment (high-speed sortation)
  • Food & Beverage (hygienic designs with washdown features)
  • Pharmaceutical (controlled cleanroom transport)
  • Airport Baggage Handling
  • Automotive Plants (heavy parts & subassemblies)

Key Features & Benefits

  • Precision Control: Adjust speed, direction, and load positioning via VFD/PLC
  • High Efficiency: Continuous flow, energy-saving zones, decoupled operation
  • Scalable & Modular: Easily expandable with curves, merges, inclines
  • Low Maintenance: Sealed bearings, easy-access design, minimal parts
  • Smart Integration: ZPA, sensors, IoT-ready for automated workflows
  • Safe Operation: Guards, jam detection, ergonomic layouts

Parab Conveyor Systems' Tailored Solutions

  • Choice of Drive: Belt-driven, chain-driven, or MDR systems as per application
  • Zero-Pressure Accumulation (ZPA): Minimize product contact; add energy and buffer zones
  • Variable-Speed & Indexing: Module-level control for precision part placement
  • Custom Configurations: Straight, curves, incline, merge/divert, stainless options
  • Full Automation Integration: PLC, SCADA, sensors, JSON/Modbus for factory networks
  • Hygienic & Heavy-Duty Builds: SS frames for food/pharma; robust steel for heavy loads
  • Service & Support: On-site commissioning, preventive maintenance, spare parts

Typical Use Cases

  • Sorting lines in distribution centers
  • Transferring engines/subassemblies in automotive plants
  • Food cartoning, case packing, bottling conveyors
  • Pharma vial move lines and cleanroom transport
  • Baggage and parcel induction lines in logistic hubs and airports

Quick Specifications

  • Roller Diameter

    50-100 mm

  • Roller Material

    Steel/Zinc/PU/SS

  • Drive Types

    Belt/Chain/MDR

  • Speed Range

    5-90 m/min

  • Load Capacity

    30-500 kg/m

  • Conveyor Width

    300-1200 mm

  • Control System

    VFD/PLC/ZPA

  • Voltage

    230V/415V, 50/60Hz

Ready to Elevate Your Material Handling?

Looking to elevate your material handling with a Powerized Roller Conveyor? Our experts will help design and deploy a solution tailored to your workflow, throughput, and integration needs.