Chain-Driven Roller Conveyor

Introduction

Chain-Driven Roller Conveyors feature individual rollers powered by sprockets and chains attached to each roller. This design delivers high torque, precise bidirectional movement, and reliable performance, enabling efficient transport of heavy or irregular loads across industrial environments. They're especially effective in pallet handling, assembly, staging, and load transfer operations.

Specifications

Parameter	Details
Roller Diameter	48 mm to 90 mm (1.9"–3.5"), heavy-wall options available
Roller Capacity	Up to 2,000 lbs (900 kg) per roller; 10,000 lbs (4,536 kg) per unit load
Load Capacity	500–5,000 lbs (~230–2,300 kg) depending on chain size (#40–#60)
Speed Range	30–60 ft/min (~0.15–0.3 m/s), adjustable via VFD
Drive Options	#40–#60 ANSI chain; belt-driven or MDR variants; reversible motion
Frame Material	Mild steel painted, stainless steel for washdown applications
Configurations	Straight, curved (tapered rollers), accumulation, pallet staging
Control & Safety	Emergency stops, chain guards, overload detection, optional PLC/VFD control

Ideal Industries & Applications

• Automotive – Engine assembly, chassis staging, sub-assembly lines
• Warehousing & Distribution – Pallet and case handling, load staging
• Manufacturing & Assembly – Heavy or irregular items in plants
• Food & Beverage – Oily parts, drum handling, washdown-ready units
• Chemical & Heavy Industry – Durable systems for harsh operations
• Logistics & Parcel Handling – High-volume sorting & conveying

Materials & Construction

• Rollers: Heavy-wall galvanized or stainless steel with precision bushings
• Chains: ANSI #40–#60 roller chains offering 500 lbs–5,000 lbs load rating
• Frame: Welded steel or stainless steel; include side rails, curved guides, stanchions
• Drive Mechanism: Chain sprockets on rollers; options for MDR or belt-driven

Key Features

• High Torque & Heavy Loads: Handles up to 10,000 lbs per line and 2,000 lbs per roller
• Bidirectional & Reversible: Enables back-feeding & flexible material flow
• Durable & Long-Lasting: Heavy-duty chains and rollers offer reliability in harsh conditions
• Low Maintenance: Simple lubrication, replaceable components, covered chain guards
• Modular & Scalable: Easy to configure straight, curved, accumulation, or staging systems
• Safety First: With guards, E-Stops, overload detection, and emergency protocols

Parab Conveyor Systems' Tailored Solutions

• Custom Load-Rated Configs: Choose chain size, roller diameter & spacing based on weight
• Modular Layout Options: Straight, curved paths, accumulation zones, staging
• Optional Zero-Pressure Accumulation (ZPA): Smooth load handling with minimal contact
• Durable Chains & Rollers: Hardened, sealed components for long life
• Control Integration: PLC/VFD controls, sensors for jams/overloads, reversible operation
• Stainless Steel Washdown Builds: Ideal for food, beverage, chemicals
• Safety & Compliance Kits: ANSI/OSHA guards, safety rails, E-stops included
• Support & Maintenance: On-site installation, lubrication plans, training, spare parts

Typical Use Cases

• Pallet staging before loading/unloading
• Engine assembly stations in automotive plants
• Drum transport in bottling/chemical industries
• High-volume case sortation in warehouses
• Heavy appliance movement in media and appliances plants

Contact & Custom Inquiry

Deploy a Chain-Driven Roller Conveyor for heavy-duty, reversible, and precise load handling. Configure your system with chain size, roller diameter, layout, and control system to meet your demands.

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