Automatic Carton Machine

Introduction

Automatic Carton Machines handle the full carton packaging process—from erecting and inserting products to closing and sealing—without manual intervention. They support both horizontal and vertical configurations, with cycles that can reach 100–240 cartons per minute. Perfect for pharmaceuticals, cosmetics, FMCG, and food industries seeking high reliability and efficiency.

Specifications

Parameter	Details
Orientation	Horizontal & Vertical
Speed Range	100–240 CPM, depending on configuration
Carton Dimensions	L: ~45–210 mm; W: ~8–100 mm; H: ~14–70 mm
Station Count	14–22 stations for filling, closing, sealing
Construction	SS304/SS316 chutes, guards and conveyors; powder-coated frame
Drives & Control	Servo/PLC-driven, VFD speed control, 7″ HMI touchscreen
Power & Pneumatics	3–12 kW motor power; machines typically run at 220–440 V, 50 Hz; pneumatic (4–6 kg/cm²)
Compliance & Quality	GMP, FDA, CE standards with automatic "no product/carton = no seal" logic

Ideal Applications & Industries

Widely used for high-speed carton packaging across sectors:

• Pharmaceuticals & Medical (tablets, vials, ampoules)
• Cosmetics & Personal Care (creams, tubes, bottles)
• Food & Snacks (bars, sachets, frozen goods)
• FMCG & Household (soaps, bearings, small parts)
• Electronics & Hardware (small components, tubes)

Design Features & Materials

• Carton Erecting: Vacuum pick-up with rotary arms and adjustable magazine
• Product Infeed & Insertion: Synchronized conveyors, pushers, and leaflet folders
• Closing Mechanisms: Side flap kickers and folder/formers for top/bottom sealing, tape or hot-melt glue options
• Automatic Safety Checks: "No carton, no product" interrupts, and misfeed detection logic
• Frame & Guarding: SS304 covers, interlocked access panels, and powder-coated main frames

Key Features & Benefits

1. High Throughput: Delivers up to 240 cartons per minute, minimizing downtime
2. Versatile Carton Formats: Adjustable to wide size ranges with quick changeovers
3. Precision & Efficiency: PLC/servo control ensures alignment and reduces jams
4. Quality Compliance: Built-in GMP, FDA, CE-ready logic ensures regulatory adherence
5. Robust Design: Heavy-duty yet compact chassis with stainless guarding
6. Easy to Operate: Touchscreen controls, HMI trainability, and smart alarms
7. Modular Integration: Can be combined with upstream fillers and downstream case packers

Parab Conveyor Systems' Offering

• Configurable Models: Horizontal or vertical formats with 14–22 station builds
• Servo & PLC Control: Includes touchscreen HMI, VFD speed regulation, and remote diagnostics
• Sanitary Builds: Full SS and IP-rated designs suitable for food/pharma
• Smart Interlocks: No carton/product insert logic, leaflets and date code embossing
• Safety & Access Features: Interlocked covers, emergency E-stops, overload sensors
• Support Services: CAD layout, installation, staff training, preventive maintenance, and spare kits

Typical Use Cases

• Pharmaceutical cartoning of vials and tablets
• Cosmetic packaging (tubes, bottles, bar soap)
• Snack product cartoning (biscuits, bars, sachets)
• FMCG and hardware packaging
• Integrated carton-inspection setups with inline reject stations

Request a Custom Quote

Looking for a high-speed, flexible Automatic Carton Machine tailored to your packaging line? Share your product specs, carton dimensions, and throughput goals—Parab will deliver a turnkey, compliant solution.

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